Mr. Patrick Levasseur reports
URAGOLD CARBON FOOTPRINT FROM IMPENDING SOLAR GRADE SILICON METAL PROCESS ESTIMATED 75% LOWER THAN CONVENTIONAL SIEMENS PROCESS
Uragold Bay Resources Inc. has released the results of a carbon footprint analysis evaluating the environmental impact of its Purevap QVR (quartz vaporization reactor) process versus the conventional Siemens process to make polycrystalline solar-grade (Sg) silicon metal.
The study was conducted by PyroGenesis Canada Inc., a clean-tech company that designs, develops, manufacture and commercializes plasma waste-to-energy systems, plasma torch products, and the Purevap QVR.
Greenhouse gas emissions lowered by 75 per cent -- significant advantages
The analysis shows that the Purevap QVR process would generate 14.1 kilograms of carbon dioxide equivalent per kilogram Sg Si, while the Siemens process normally generates 54 kilograms CO2 equivalent per kilogram Sg Si of emissions. This represents 3.8 times, or 75 per cent, fewer greenhouse gas emissions, which is justified by elimination of the emissions emanating from the use of chemicals, as well as energy consumption from the additional purification step.
Bernard Tourillon, chairman and chief executive officer of Uragold, stated: "Reducing the carbon footprint of manufacturing Sg Si by 75 per cent opens up Uragold to green and clean-tech investment funds. Furthermore, eliminating approximately 40,000 tons of CO2 equivalent per ton Sg Si produced could represent an opportunity for Uragold to benefit from carbon tax credits and incentive funding for green technologies."
Mr. Tourillon further stated: "In addition to the carbon footprint reduction, Uragold is going to replace the traditional toxic process with a one-step direct transformation of quartz into Sg Si using the PyroGenesis Purevap QVR process, thereby providing a green manufacturing process for the solar industry. This is important because -- in addition to be energy heavy process -- it is a well-kept secret that the traditional manufacturing process to make Sg Si is not a very environmentally friendly process. Specifically, three to four tons of silicon tetrachloride (a very toxic compound) is generated for every ton of polysilicon produced."
Study methodology
The environmental advantages of the
Purevap QVR
are demonstrated by comparing its theoretical carbon footprint with the baseline process.
Key hypothesis
EXPLANATION OF CARBON FOOTPRINT STUDY BOUNDARIES
Description Reference -- PyroGenesis Reference -- baseline case
Operations for
extracting the Analysis in FerroQuebec's Analysis in FerroQuebec's
quartz and the report on carbon footprint of report on carbon footprint of
Procurement reducing agents metal silicon metal silicon
Reduction of
quartz to Analysis in FerroQuebec's
Quartz metallurgical- report on carbon footprint of
reduction grade silicon From theoretical mass balance metal silicon
From theoretical heat balance B.S. Xakalashe and M.
Electricity and estimated furnace power Tangstad, silicon processing:
required for Electricity generation profile from quartz to crystalline
Electricity production from Ecoinvent 2.2 silicon solar cells
Refining from R. Glockner. M. de Wild-
metallurgical- Scholten. Energy payback
grade to solar- None, since it is a one-step time and carbon footprint of
Purification grade silicon process. of Elkem Solar silicon
Carbon footprint calculations are summarized in the attached table.
CARBON FOOTPRINT STUDY RESULTS
PCI Purevap process Baseline process Unit
Procurement 10.6 10.6 kg CO2 eq/kg Sg Si
Quartz reduction 3.54 3.68 kg CO2 eq/kg Sg Si
Electricity 0.00080 0.00078 kg CO2 eq/kg Sg Si
Purification - 39.8 kg CO2 eq/kg Sg Si
Total 14.1 54.0 kg CO2 eq/kg Sg Si
The data and results are taken from several reference articles that had done
the research and calculations.
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